A warehouse is a bustling place. Pallets are stacked in towers, there's an endless stream of forklifts coming and going, and the constant sound of machinery creates a sense that anything can happen at any time. As you're stacking up pallets to save space and improve safety, it's easy to forget about what could go wrong when all these things come together. Let's look at 5 essential tips for stacking pallets in your warehouse from start to finish so that you and your team stay safe while saving valuable storage space!
1) Strictly Observe Height Limitations
Height limitations are important to consider for many reasons. For one, you don't want boxes on the top of your pallet towers falling off and causing damage or injury. Additionally, you risk hitting overhead obstructions like beams or wires that could cause more serious problems if they're struck by a forklift with an over-height load (and yes, this does actually happen).
2) Stack Heavier Items At The Bottom of a Pallet Stack
One of the most dangerous things about stacking pallets is that there's no way to ensure they're balanced until you start putting weight on them. While blocks and wedges can help, it makes sense for people who know what they're doing (and where everything should go) to stack heavier items at the bottom of a pile. That way, if anything does tip over or come loose, most of your products are still secure in an intact stack with nothing above them ready to fall onto someone below.
3) Stack Pallets Evenly
It's a good idea to plan out your stacks ahead of time, but it can be hard to keep track if you're stacking on the fly or in an ever-changing environment. That's why we recommend that every pallet stack has an even number of layers throughout its height so that no lopsided parts are sticking up and creating a hazard for forklifts.
4) Observe The Weight Limitations of Your Forklift or Pallet Jack
Most stackers know that they need to use a forklift or pallet jack for heavier items, but not everyone knows how much weight their machine can handle. Keep in mind that tipping over and crushing someone is just as bad at 100 kg as it is with 1000 kg, so make sure you read the fine print on your equipment before trying something new!
5) Consider Wire Mesh Pallets/Stacking Cages For Safely Stacking Heavy Products
Last but not least, it's important to remember that there are other ways to stack heavy products safely besides using traditional pallets. Wire mesh stacking cages provide extra stability because they always have a locked perimeter and can't tip or slip during transport. Not only do these keep workers safe if something does go wrong, but they also ensure the integrity of your product throughout distribution!
Safe Warehouse Storage Equipment From Steps & Stillages
The tips above are a great start to stacking pallets in your warehouse while keeping everyone involved safe. Not only will you have fewer accidents, but you'll also free up space by using the right tools and equipment for each task. Do you want more tips for staying safe while saving space? Visit our online store today to learn more about our wire mesh stockpiling equipment!
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